Mouldzby Multitek

Single-Cylinder Mounting Press

The routine laboratory default — one mounting station, fully configurable, right-sized for most quality labs.

Multitek single-chamber metallographic mounting press
Multitek single-chamber metallographic mounting press.

Who it suits

  • Laboratories whose measured cycle time and daily demand fit one station
  • Quality departments with steady but moderate sample flow
  • First mounting press purchases and replacements of manual units
  • Budget- and bench-space-conscious installations

Why choose this architecture

  • Simplest workflow: one station, one cycle, one operator touchpoint
  • Lower investment and smaller footprint than multi-station machines
  • Same configuration depth as larger machines — controls, heating, cooling
  • A dual-cylinder upgrade path can be considered at specification time

Limitations and trade-offs

  • The next mount waits for the full heat, cure, cooling and handling cycle
  • Measured cycle time and productive shift duration set capacity — not a universal mounts/day number
  • A compact footprint trades away the phase overlap available from a second station

Utilities and installation

  • Electrical supply for heating and controls
  • Plant air for pneumatic actuation, or no plant air for a hydraulic configuration
  • Cooling water or a confirmed closed-loop arrangement where selected

Operational concept

One mould assembly runs the complete heat–cure–cool cycle per mount. Total throughput is therefore serialised: heating plus cooling plus handling per specimen. With water cooling and a semi-automatic cycle, a single station covers routine laboratory volumes comfortably; the throughput calculator shows where the limit sits for your cycle times.

Configuration possibilities

  • Pneumatic or hydraulic actuation
  • Mould diameters from 25 mm; interchangeable tooling optional
  • Fixed to recipe-controlled pressure and temperature
  • Fan-assisted to automatic water cooling
  • Manual, semi-automatic or fully automatic cycle

Detailed technical specifications (dimensions, electrical load, cycle data) are defined per configuration and confirmed during engineering review — Mouldz does not publish generic catalogue values that may not apply to your machine.

Reference configuration from Multitek

Single-station reference configuration

Best suited to: Routine laboratory work where measured demand fits one complete mounting cycle at a time.

  • Single mounting chamber in a compact bench format
  • Published 25, 30 and 40 mm mould options on Multitek's current single-chamber reference
  • Automatic heating and water cooling on the published reference
  • Digital temperature, pressure and cycle controls

Reference capabilities describe the cited configuration, not every machine. Final specifications are confirmed against the customer RFQ.

Verify on Multitek single-chamber mounting press

Common questions

How many mounts per day can a single cylinder produce?
It depends on measured heating, cooling and handling time, plus shift length and utilisation. The throughput calculator lets you enter those values; the result is a planning estimate, not a machine performance promise.
When should I consider a second cylinder instead?
Consider a second station when measured demand creates a persistent queue and the cycle phases can be overlapped — one mount cooling while the next heats. Use your own cycle data rather than a universal daily threshold.