Mouldzby Multitek
Mouldzby Multitek

The metallographic mounting knowledge centre

Metallographic Mounting — Explained, Optimised & Built

Learn how resin, pressure, heat, cooling and machine design shape a dependable mount — then configure a press that Multitek can build for your laboratory.

Dual-station metallographic mounting press designed and built by Multitek
Designed & built by MultitekDual-station press
Single / dual / multi-station
Pneumatic / hydraulic
HMI & recipe control
Configurable mould diameters
Bench / integrated workstation
Multitek engineers assembling mounting machines in the manufacturing workshop
Inside Multitek's machine manufacturing workshop

From knowledge to hardware

Built where the engineering happens

Mouldz is backed by the people who design, wire, assemble and test Multitek machines. The configurator translates your specimens, throughput and utilities into an engineering brief for that workshop.

In-house

Machine building

Application-led

Configuration

Single to multi

Station layouts

Typical hot mounting starting points

Common starting values for routine hot compression mounting. They vary by resin and specimen — follow your resin manufacturer's guidance where applicable, and read the full temperature & pressure guide for what happens outside these windows.

ParameterTypical starting regionCaveat
Temperature150 – 180 °CSet by resin family
Mounting pressure~250 barAt the mould face — not line pressure
Heat / cure phase5 – 10 minRises with mount size
Mould diameter30 mmCommon routine configuration
CoolingUnder pressureCommonly required for transparent resins; follow supplier data

Line pressure is not mounting pressure

A suitably sized pneumatic actuator can theoretically turn 6 bar line pressure into around 250 bar at a 30 mm mould face — the press is a force amplifier. Run your own numbers, both directions, right here. More tools in the calculator collection.

Mounting pressure calculator

The piston diameter of the pneumatic or hydraulic cylinder.

Supply pressure into the cylinder — e.g. ~6 bar plant air. Not the mounting pressure.

Common sizes: 25, 30, 32, 38, 40, 50 mm.

Cylinder area
17,671 mm²
Actuator force
10.6 kN
Mould area
707 mm²
Effective mounting pressure (ideal)
150 bar
≈ in MPa
15 MPa

Theoretical / ideal calculated values. Friction, seal losses, mechanism geometry, actual piston area, rod-side actuation and regulator behaviour alter real results. Not a certified machine specification.

Carry the calculated line pressure, mould diameter and target mould-face pressure into your machine configuration.

Use these values in my configuration

Built on workshop reality, not marketing copy

Mouldz content is written the way laboratory engineers work: formulas with their assumptions, typical values with their caveats, defects with their causes. Technical articles identify their engineering author and reviewer, cite supporting specimen-preparation references, and connect directly to real Multitek machine configurations.

  • Every recommendation carries its reason

    The configurator explains why it suggests dual cylinders or water cooling — deterministic engineering rules, not a black box.

  • Theoretical values are labelled theoretical

    Calculators disclose friction, seal losses and geometry effects instead of pretending ideal numbers are certified specs.

  • No invented specifications

    Where a value depends on your configuration, Mouldz says so — instead of quoting catalogue numbers that may not apply.

Provenance

Mouldz by Multitek is the metallographic mounting knowledge centre and press configurator of Multitek Technologies. The mounting presses configured here are designed and manufactured by Multitek. Mouldz exists to make the engineering behind specimen mounting transparent — and to turn that understanding into correctly specified machines. About Mouldz & Multitek

Configure your mounting press

Ten guided engineering questions. Recommendations with reasons. A structured RFQ with a unique reference and PDF — contact details only at the end.

Configure Your Mounting Press